Mountaineer RWD V6-4.0L (2008)
Removal and Installation
WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that
has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of
serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice.
In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety
Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash
it with water.
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.
2. Remove the battery tray.
3. Disconnect the ABS module electrical connector.
4. NOTE: The brake tubes must be installed in the same location as removed.
Remove the 2 master cylinder primary and secondary brake tube-to-hydraulic control unit (HCU) fittings and position both brake tubes aside.
^
To install, tighten to 23 Nm (17 lb-ft).
5. NOTE: The brake tubes must be installed in the same location as removed.
Remove the 4 brake tube-to-HCU extension tube fittings.
^
To install, tighten to 18 Nm (13 lb-ft).
6. Remove the 3 HCU bracket-to-frame nuts.
^
To install, tighten to 23 Nm (17 lb-ft).
7. Remove the HCU assembly.
8. NOTE: The brake tubes must be installed in the same location as removed.
Remove the 4 HCU extension tube-to-HCU fittings.
