mercury Workshop Repair Guides

Mercury Workshop Service and Repair Manuals

Code 991 - 999, ( 992 993 994 995 996 997 998 )|System Diagnosis|Page 201 > < Code 691 - 700, ( 692 693 694 695 696 697 698 699 )|System Diagnosis|Page 197
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Code 991 - 999: Testing and Inspection

NOTE

KOEO refers to Key On Engine Off (KOEO)
KOER refers to Key On Engine Running (KOER)
DTC refers to Diagnostic Trouble Code (DTC)
DTCs should be diagnosed in the order they are received.

DTC 641

Shift Solenoid 3 circuit failure.

KOEO Hard Code .....................................................................................................................................................................................  Go to TC1
See: Powertrain Management/Computers and Control Systems/Testing and Inspection/Pinpoint Tests/TC - Transmission Solenoids/TC1 - Enter
Output State Diagnostic Test Mode

DTC 643

Torque Converter Clutch circuit failure.

KOEO Hard Code ...................................................................................................................................................................................  Go to TC20
See: Powertrain Management/Computers and Control Systems/Testing and Inspection/Pinpoint Tests/TC - Transmission Solenoids/TC20 - Check
Solenoid Resistance

KOEO Memory Code .............................................................................................................................................................................  Go to TC30
See: Powertrain Management/Computers and Control Systems/Testing and Inspection/Pinpoint Tests/TC - Transmission Solenoids/TC30 -
Visually Check Shift Solenoid Harness

DTC 645

Incorrect gear ratio obtained for first gear.

KOEO Memory Code .............................................................................................................................................................................  Go to TG90
See: Powertrain Management/Computers and Control Systems/Testing and Inspection/Pinpoint Tests/TG - Electronic Transmission - Continuous
Memory Service Codes/TG90 - Perform Drive Cycle Test

DTC 646

Incorrect gear ratio obtained for second gear.

KOEO Memory Code .............................................................................................................................................................................  Go to TG90
See: Powertrain Management/Computers and Control Systems/Testing and Inspection/Pinpoint Tests/TG - Electronic Transmission - Continuous
Memory Service Codes/TG90 - Perform Drive Cycle Test

DTC 647

Incorrect gear ratio obtained for third gear.

KOEO Memory Code .............................................................................................................................................................................  Go to TG90
See: Powertrain Management/Computers and Control Systems/Testing and Inspection/Pinpoint Tests/TG - Electronic Transmission - Continuous
Memory Service Codes/TG90 - Perform Drive Cycle Test

DTC 648

Incorrect gear ratio obtained for fourth gear.

KOEO Memory Code .............................................................................................................................................................................  Go to TG90
See: Powertrain Management/Computers and Control Systems/Testing and Inspection/Pinpoint Tests/TG - Electronic Transmission - Continuous
Memory Service Codes/TG90 - Perform Drive Cycle Test

DTC 649

Electronic Pressure Control higher or lower than expected.

KOEO Memory Code .............................................................................................................................................................................  Go to TG90
See: Powertrain Management/Computers and Control Systems/Testing and Inspection/Pinpoint Tests/TG - Electronic Transmission - Continuous
Memory Service Codes/TG90 - Perform Drive Cycle Test

DTC 651

Electronic Pressure Control circuit failure.

KOEO Memory Code .............................................................................................................................................................................  Go to TG90
See: Powertrain Management/Computers and Control Systems/Testing and Inspection/Pinpoint Tests/TG - Electronic Transmission - Continuous

Code 991 - 999, ( 992 993 994 995 996 997 998 )|System Diagnosis|Page 201 > < Code 691 - 700, ( 692 693 694 695 696 697 698 699 )|System Diagnosis|Page 197