Sable V6-3.0L VIN 2 Flex Fuel (2005)
Transmission Cooler: Component Tests and General Diagnostics
Fluid Cooler Flow Test
Transmission Fluid Cooler
CAUTION: Whenever a transaxle has been disassembled to install new parts or because the main control valve body sticks from foreign material, the
main control valve body, transaxle fluid cooler and fluid cooler inlet tube and fluid cooler tube must be cleaned and flushed using a suitable torque
converter/fluid cooler cleaner. Under no circumstances should an attempt be made to clean the torque converter by hand agitation with solvent.
When internal wear or damage has occurred in the transaxle, metal particles, clutch plate material or band material may have been carried into the
torque converter and transaxle fluid cooler. These contaminants are a major cause of recurring transaxle troubles and must be removed from the
system before the transaxle is put back into use.
Transmission Fluid Cooler Flow Test
NOTE: The transaxle linkage/cable adjustment, fluid level and line pressure must be within specification before carrying out this test.
1. Remove fluid level indicator from fluid filler tube.
2. Place funnel in fluid filler tube.
3. Raise the vehicle on a hoist and place suitable safety stands under the vehicle
4. Remove the cooler return line (lower fitting) from the fitting on the transmission case.
5. Connect one end of a hose to the cooler return line and route other end of the hose up to a point where it can be inserted into the funnel at the fluid
filler tube.
6. Remove the safety stands and lower the vehicle. Insert end of hose into the funnel.
7. Start the engine and run it at idle with the transmission in NEUTRAL position.
8. When fluid flowing from hose is in a steady stream, a liberal amount of fluid should be observed. "Liberal" is described as about 1L (1 qt.)
delivered in 30 seconds. If a liberal flow is observed, the test is complete.
9. If the flow is not liberal, stop the engine. Disconnect the hose from the cooler return line and connect it to the converter outline fitting (upper
fitting) on the transmission case.
10. Repeat Steps 7 and 8. If flow is now approximately 1 liter (1 quart) in 30 seconds, refer to Transmission Fluid Cooler - Backflushing and
Cleaning. If the flow is still not approximately 1 liter (1 quart) in 30 seconds, repair the pump and or the torque converter.
If new fluid cooler tubes need to be installed, refer to Cooler Tubes.
Fluid Cooler Leaks
Component Test
Transmission Fluid Cooler Leaks at Radiator
Transmission fluid may leak between the radiator transmission fluid cooler and the transmission fluid cooler fitting (not the cooler line into the fitting),
which may result in a residue of transmission fluid on the radiator tank around the fluid cooler fitting. Insufficient thread sealer on the transmission
fluid cooler fitting may cause this.
1. Clean the area around the transmission fluid cooler fittings.
