Montero LS 4WD V6-2972cc 3.0L SOHC 24 Valve (1996)
3)
Follow the repair with a fine polish and a fine polishing pad to restore luster and gloss and to remove any swirl marks which may remain on the
surface.
4)
Spray an alcohol solution (50% water/50% alcohol) on the affected area. This will remove any polish so you can be sure the damage is really
repaired, not covered over.
5)
Repeat step 3.
Major Damage Repair
1)
Measure paint thickness with a mii gauge and record the measurements on a sheet of paper. These measurements will help you to track the amount
of paint removed.
2)
To wet sand the damaged area, soak a # 2000 grit wet sandpaper in soapy water for a minimum of fifteen (15) minutes.
3)
Use a soft foam rubber sanding pad with the sandpaper to evenly distribute the sanding force. Always sand in one direction. Frequently apply clean
water to your work area to flush away particles and prevent clogging of the paper.
4)
Re-measure the paint surface. REMEMBER, do not remove more than 0.5 mil (.0005") of topcoat.
5)
To remove the sanding scratches, buff the area using a medium cutting pad and a medium-cut cleaner.
6)
Follow the repair with a fine polish and polishing pad to restore luster and gloss and to remove swirl marks which may remain.
7)
Spray an alcohol solution (50% water/50% alcohol) on the affected area. This will remove any polish so you can be sure the damage is really
repaired, not covered over.
8)
Repeat step 6.
Rail Dust Repair
1)
Use an Industrial Fallout Remover to remove the iron particles.
WARNING:
Use only as directed by the manufacturer. Carefully read all warnings and instructions. When working with an Industrial Fallout Remover (acid
wash), you will need protective gear (rubber gloves and goggles).
2)
Mix the solution in a large bucket to the proper specifications recommended by the Industrial Fallout Remover manufacturer.
3)
Soak large cotton towels in the solution. Apply the soaked towels on the vehicle. Do one section at a time (i.e. hood, roof, etc.).
4)
Allow the towels to remain on the vehicle for the amount of time recommended by the manufacturer of the product. Remember, keep the towels
wet with water. Do not allow the solution to dry on the vehicle.
5)
Next, rinse the vehicle with water and inspect the area. Repeat the application, if necessary. When rinsing, use a baking soda and water solution to
neutralize the acid (4 tablespoons to the gallon). Flush the surface with plenty of water.
6)
After the iron particles have been dissolved by the acid wash, any remaining pits caused by the rail dust can be removed by following the repair
steps under Minor or Major Damage Repair.
Inventory Care
Inventory care begins with frequent washing to help minimize the potential for acid rain or hard water spotting damage. After a rain, wash every vehicle
with deionized water to remove any pollutants before they have a chance to attack the paint. Dry thoroughly because moisture combined with pollution
can also damage the vehicle's paint finish. Also, keep the vehicles a fair distance apart on the lot to minimize dings and scratches.
Warranty Information
The paint damage outlined in this bulletin is normally classified as transportation damage and is therefore not submitted with a warranty claim. To ensure
payment for services performed, it is essential to thoroughly inspect new vehicles upon arrival and note any paint damage on the delivery receipt.