Montero SR 4WD V6-3.5L SOHC (1997)
Overdrive Direct Clutch Piston Stroke
1. Install the oil pump to the torque converter. Install the overdrive direct clutch assembly to the oil pump.
2. Using a dial gauge, measure the piston stroke by applying compressed air (400 - 800 kPa, 57 - 113 psi) into the oil hole of the oil pump as
shown and then releasing the air.
Standard value: 1.85 - 2.15 rum (0.0728 - 0.0846 inch)
If the stroke is out of this range, replace the clutch flange with an appropriate one so that the stroke becomes within this range.
NOTE: When selecting the flange, aim at the center of the range.
ASSEMBLY
Assembly in reverse order as Disassembly.
NOTE: Assembly service points as follows:
A. Overdrive planetary gear thrust washer No. 3 installation. (23)
1. Install the thrust washer so that its oil groove is oriented to the front side.
B. Overdrive one-way clutch installation. (22)
1. Install the clutch so that its claw openings are oriented to the front side as illustrated.
