200SX SE L4-1597cc 1.6L DOHC MFI (GA16DE) (1997)
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Measure thickness of facing. If not within wear limit, replace.
Thickness of drive plate:
Forward clutch:
Standard value: 1.8 mm (0.071 inch)
Wear limit: 1.6 mm (0.063 inch)
Overrun clutch:
Standard value: 1.6 mm (0.063 inch)
Wear limit: 1.4 mm (0.055 inch)
Forward Clutch And Overrun Clutch Dish Plates
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Check for deformation or damage.
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Measure thickness of dish plate. If deformed or fatigued, replace.
Thickness of dish plate "t":
Forward clutch: 2.5 mm (0.098 inch)
Overrun clutch: 2.15 mm (0.0846 inch)
Forward Clutch Drum
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Make sure check balls are not fixed.
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Apply compressed air to check ball oil hole from outside of forward clutch drum.
Make sure air leaks past ball.
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Apply compressed air to oil hole from inside of forward clutch drum.
Make sure there is no air leakage.
Overrun Clutch Piston
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Make sure check balls are not fixed.
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Apply compressed air to check ball oil hole opposite the return spring.
Make sure there is no air leakage.
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Apply compressed air to oil hole on return spring side.
Make sure air leaks past ball.