Cutlass Supreme V6-204 3.4L DOHC VIN X SFI (1995)
Timing Chain Tensioner: Service and Repair
This article has been updated with bulletin No. 57-61-08.
REVISED TIMING CHAIN TENSIONER INSTALLATION
INSTALL OR CONNECT
1. Tensioner.
2. Fabricate tool to retract tensioner.
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Bend a 1/2 inch piece of 1/8 in. welding rod (or equivalent) in half, leaving a 1 inch gap between the two ends.
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Make a bend 1 inch from the end, perpendicular to the original bend, at 60°.
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Repeat this process for the other end. Make sure both ends are bent in the same direction.
3. Using the rod, retract the tensioner.
4. While compressing spring, use a suitable tool (cotter pin, rivet, or nail) and insert in hole. Tool MUST be capable of keeping spring compressed.
5. Complete reassembly.
