Colt L4-1597cc 1.6L SOHC Turbo (1985)
13. Wrap vinyl tape around serrated section of pinion valve assembly, then apply a suitable lubricant and install seal using a suitable tool.
14. Install snap ring into groove, then the new tab washer and tie rod. Caulk tab washer end at two points to the tie rod.
15. Rotate pinion fully clockwise, then tighten new self-locking nut.
16. Apply suitable sealant to threaded section of end plug, then torque to 36-51 ft. lbs.
Fig. 13 Rack support component removal
17. Stake end plug at two points using a suitable tool, then install rack support, rack support spring and cover as shown. Apply suitable lubricant to
threaded section of rack support cover prior to installation.
18. Place rack at center position, then torque rack support cover to 14-18 ft. lbs. Loosen cover approximately 30-60°, torque to 36-51 ft. lbs.
19. Torque feed tube nuts to 9-13 ft. lbs., then install mount rubber using a suitable adhesive.
20. Apply a suitable lubricant to bellows fitting position of tie rod, then install new bellows band. Install bellows.
21. Fill inside of dust cover with a suitable lubricant, then place dust cover into position with clip ring attached to groove at tie rod end.
Fig. 14 Snap ring removal
22. Install tie rods until free length of left and right rods are 6.69-6.74 inch.
