Colt Wagon 2WD L4-1468cc 1.5L SOHC (1990)
NOTE: Ensure that vinyl bag is free of wrinkles and that bag is not damaged after installation.
8. Wrap vinyl tape around end of rack, then install rack bushing and stopper. Push stopper in until circlip groove of stopper is aligned with notched
hole of housing, then install circlip while turning stopper.
NOTE: Circlip end should be visible through notched hole of housing.
9. Wrap vinyl tape around pinion teeth, then install seal using a suitable pipe.
10. Secure inner tie rods by bending tab washers onto tie rod stepped portions.
NOTE: Align tab washer pawls with rack grooves.
11. Apply semi-drying sealant to threaded section of end plug, install end plug, then stake at two points with a punch.
12. Apply semi-drying sealant to threaded section of rack support cover, then with rack in center position, attach rack support cover to housing and
torque to specifications using torque wrench socket MB990607-A or equivalent. Back-off cover 10°, then torque locknut to specifications.
13. Fill outer tie rod end dust cover inner side and lip with multi-mileage lubricant.
14. Adjust tie rod length between end of bellows and inner side of tie rod locknut to 6.1 inches.
15. Confirm total pinion preload, refer to Transmission and Drivetrain/Differential.
