Grand Voyager L4-2.4L DOHC (1996)
41.
Rotate the crankshaft two (2) revolutions and then check the alignment of the timing marks (Figure 9).
42.
Install the engine support bracket on the engine (Figures 5 and 6). Tighten the three attaching bolts to 45 ft-lbs (61 N.m).
43.
Install the engine support assembly on the engine bracket (Figures 7 and 8).
For JA/JX vehicles: Tighten the attaching bolts to 45 ft-lbs (61 N.m).
For NS vehicles: First tighten the vertical attaching bolt to 75 ft-lbs (102 N.m), then tighten the horizontal attaching bolt to 110 ft-lbs (150 N.m).
44.
Install the engine support vertical fasteners through the frame rail. Tighten to 45 ft-lbs (61 N.m). Remove the floor jack.
45.
For NS vehicles: Connect the purge solenoid and wiring harness to the engine support.
46.
Install the upper timing belt cover (Figures 5 and 6). Tighten the bolts to 40 in-lbs (4.5 N.m).
47.
For JA/JX vehicles: Install the coolant recovery bottle.
48.
Raise the vehicle on the hoist.
49.
Install the lower timing belt cover (Figures 5 and 6). Tighten the bolts to 40 in-lbs (4.5 N.m).
50.
Install the generator/compressor drive belt idler pulley.
51.
Remove crankshaft bolt. Install the crankshaft damper using the M12 1.75 x 150 mm bolt, washer, thrust bearing and nut from Special Tool 6792
(Figure 16).
52.
Install the crankshaft damper bolt and tighten to 105 ft-lbs (142 N.m).
53.
Install the power steering pump drive belt. Adjust belt tension to 80 lbs using a belt tensioning tool and a 1/2" breaker bar installed in the adjusting
bracket (Figure 3).
54.
Tighten the two (2) power steering pump locking bolts and pivot bolt to 40 ft-lbs (54 N.m) (Figure 3).
55.
Install the generator/air conditioning compressor drive belt.
56.
Install the right wheel well lower splash shield.
57.
Install the right front wheel and tire assembly.
58.
Lower the vehicle.
59.
Adjust the generator/compressor belt tension to 80 lbs using a belt tensioning tool. Tighten the generator lock nut and pivot bolt to 40 ft-lbs (54
N.m) (Figure 2).
60.
For JA/JX vehicles: Install the generator sound shield (if equipped).
Completion Reporting and Reimbursement
Claims for vehicles which have been serviced must be submitted on the DIAL System. Claims submitted will be used by Chrysler to record notification
service completions and provide dealer payments.
