Grand Voyager V6-229 3.8L (1996)
3. Drain clutch case fluid.
4. Remove clutch case to rear carrier attaching bolts.
5. Separate clutch case from rear carrier case.
6. Remove clutch snap ring.
7. Remove spacers and clutch, keeping spacers and clutch in removal order for installation.
8. Remove clutch outer race snap ring, then slide race from shaft.
9. Remove clutch inner race snap ring, then slide race from shaft.
10. Remove dog clutch snap ring, then slide clutch from shaft.
11. Remove torque shaft rear bearing snap ring.
12. Remove torque tube attaching bolts.
13. Separate clutch case from torque tube.
14. Remove rear bearing snap ring at clutch case, then remove rear bearing.
15. Using seal removal tool No. C-4967, or equivalent, remove front clutch seal.
INSTALLATION
1. Clean and inspect all parts. Replace worn or damaged components.
2. Using seal installation tool No. MD998334, or equivalent, install new seal. Seal should be flush with outer edge of housing.
3. Install rear torque shaft bearing and snap ring.
4. Install clutch case on torque tube and tighten bolts to specifications.
5. Install torque shaft snap ring.
6. Install outer overrunning clutch race and snap ring, then spacers and snap ring. Ensure overrunning clutch is not installed backwards.
7. Temporarily install overrunning clutch inner race, tapered end first. Inner race should spin when turned counterclockwise and grab when turned
clockwise.
8. Install dog clutch and snap ring.
9. Install overrunning clutch with tapered end facing outward, then install snap ring.
10. Apply bead of MOPAR Gasket Maker part No. 4318083, Loctite Gasket Eliminator No. 518, or equivalent, and install overrunning clutch case to
rear carrier assembly. Tighten bolts to specifications.
11. Apply bead of MOPAR Gasket Maker part No. 4318083, Loctite Gasket Eliminator No. 518, or equivalent, and install overrunning clutch cover,
ensuring clutch fork engages into clutch dog. Tighten cover bolts to specifications.
12. Check and fill fluid levels as required. Use only MOPAR Type 7176 automatic transmission fluid, or equivalent, in overrunning clutch housing.
