Laser FWD L4-1997cc 2.0L DOHC (1992)
Type 8 Rack And Pinion Steering Assembly
NOTE: Disassemble rack and pinion in numbered sequence shown, noting the following.
1. Separate tab washers from inner tie rods using a chisel, then remove inner tie rods and tab washers.
2. Remove rack support cover lock nut, then the rack support cover using torque wrench socket MB990607-A or equivalent.
3. Using a plastic hammer, gently tap pinion to remove.
4. Remove oil seal and ball bearing simultaneously from valve housing using a suitable socket to drive out.
5. Remove rack stopper circlip by turning rack stopper clockwise until end of circlip comes out of slot in gear housing, then when end of circlip
comes out of notched hole of housing, turn rack stopper counterclockwise and remove circlip.
6. Pull rack out slowly while simultaneously removing rack stopper and bushing.
7. Use a suitable brass drift to remove pinion lower bearing, oil seal and needle bearing.
8. Use a suitable pipe to remove back-up washer and oil seal from housing.
Inspection
1. Check rack teeth and pinion teeth for wear.
2. Check rack for distortion.
3. Check ball and needle bearings for seizure, uneven rotation and excessive play.
4. Check bellows for cracks and deformation.
5. Check gear housing for rust.
Assembly
