Neon L4-2.0L DOHC (1996)
Evaporator Core: Service and Repair
This vehicle uses an aluminum plate and fin style evaporator. It is located in the Evaporator/Blower module.
The unit housing must be removed from the vehicle before beginning with this procedure. Refer to: "Housing Assembly HVAC : Service and Repair"
See: Housing Assembly HVAC/Service and Repair
Use this procedure if any or all of the following items require service:
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Evaporator
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Air inlet duct
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Recirculation door
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Evaporator/Blower module case
DISASSEMBLE
1. Remove the clips and screws that hold the Unit Housing to the Evaporator/Blower Module. Then separate the two units.
Foam Seat Removal
2. Remove the evaporator to dash panel foam seal.
3. Disconnect fin sensing switch from harness.
4. Remove upper to lower case retaining clips and screws.
Case Separation
5. Separate the case halves.