Neon L4-2.0L DOHC (1996)
Housing Assembly HVAC: Service and Repair
Evaporator Housing Disassembly and Assembly
Use this procedure if any or all of the following items require service:
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Heater core
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Temperature door
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Mode door
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Heat/Defrost door
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Assembly housing
The unit housing must be removed from the vehicle before beginning with this procedure.
DISASSEMBLE
For Right Hand Drive (RHD) vehicles, the Unit Housing does not separate. It is a one piece unit and must be replaced as a whole.
Air Distribution Module Separation
1. Remove the clips and screws that hold the Air Distribution Module to the Evaporator/Blower Module. Then separate the two units.
2. Remove the panel opening foam seal, demister opening foam seal, and heater core tube foam seals from unit.
Retaining Clip Removal
3. Remove the retaining clips and screws that hold the upper and lower housings together.