Neon L4-2.0L SOHC (1995)
19.
If fuel supply tube required replacement, feed front of new tube into position in the engine compartment, then attach rear of tube to the fuel filter
quickconnect.
20.
If fuel vapor tube required replacement, feed front of new tube into position, but do not connect to either hose.
21.
Feed front of new left brake tube into position, then attach the rear of the tube to the three retaining clips forward of the fuel tank and to the clip at
the left rear brake hose.
Note:
ABS wiring must be clipped to the top frame clip positions.
22.
Feed front of right brake tube into position, then attach the rear of the tube to the retaining clip at the right rear brake hose.
Note:
ABS wiring must be clipped to the top clip position. Also, make sure fourway oxygen sensor connector and wiring (located at generator) is
routed inboard of all brake and fuel tubes.
23.
If fuel vapor tube required replacement, attach front of vapor tube to the front vapor hose and attach tube to bottom clip position (right front brake
tube should be in top clip position).
24.
Transfer any retaining clips from old tubes to new ones and attach all tubes to all remaining underbody retaining clips. The left rear brake tube
must be in the inboard clip position with the fuel supply (largest tube) next to it. The right rear brake tube must be in the outboard clip position
with the fuel vapor tube next to it. The ABS wiring, if equipped, must be attached outboard of the tubes.
25.
Reinstall the two outboard bolts into the frame rail and crossmember holes and torque to 250 in-lbs (28 N.m) (Figure 3)
Note:
The two outboard bolts must be installed to assure the structural integrity of the frame rail.
26.
Snap the provided clip onto the four tubes so that the nipple on bottom of clip is in the outboard position. The clip should be positioned at the
forward edge of the center crossmember as shown in figure 3.
27.
Using the screw hole in the clip as a template, center punch, then drill a 3/16 inch (4.8 mm) hole in the crossmember for the clip retaining screw
(Figure 3).
28.
Secure clip to the crossmember and torque the provided retaining screw to 30 in-lbs (3 N.m) (Figure 3).
29.
Attach left and right rear brake tubes to rear brake hoses and torque fittings to 145 in-lbs (17 N.m) (Figure 5).
30.
Raise fuel tank into position. Install two fuel tank support straps and torque fuel tank strap bolts to 250 in-lbs. (28 N.m).
31.
Attach rear end of vapor tube to the vapor hose at the fuel tank.
32.
Attach fuel tank sending unit wiring connector.
33.
Install fuel filter and torque fuel filter mounting bolt to 85 in-lbs. (10 N-m).
34.
Install splash shield at fuel tank sending unit and fuel filter.
35.
Lower vehicle from hoist.
36.
Install all tubes into dash panel rubber and plastic retainers. Be sure to position each tube in the retainers as previously noted. If equipped, secure
ABS wiring to tubes with the provided tie straps at the previously noted locations.
Note:
If necessary, verify proper tube position by comparing the vehicle to another PL vehicle of the same tube configuration (ie: ABS vs.
NON-ABS).
37.
Install the left rear and right rear brake tubes to the:
^
proportioning valves on the inboard side of master cylinder on NON-ABS equipped vehicles or;
^
proportioning valves on the HGU on ABS equipped vehicles. Torque fittings to 145 in-lbs (17 N.m).
38.
If the fuel supply tube was replaced, the engine compartment fuel hose to the fuel rail must also be replaced. Install the provided SOHG (pn
