Neon L4-2.0L SOHC (1995)
5. Cut the wire 6 inches from the back of the connector.
6. Remove 1 inch of insulation from the wire on the harness side.
7. Select a wire from the terminal repair assembly that best matches the color of the wire being repaired.
8. Cut the repair wire to the proper length and remove 1 inch of insulation.
9. Place a piece of heat-shrink tubing over one side of the wire. Be sure the tubing will be long enough to cover and seal the entire repair area.
Wire Repair
10. Spread the strands of the wire apart on each part of the exposed wires (Example 1).
11. Push the two ends of wire together until the strands of wire re close to the insulation (Example 2).
12. Twist the wires together (Example 3).
13. Solder the connection together using rosin core solder only. Do not use acid core solder.
14. Center the heat-shrink tubing over the joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant comes out of both
ends of the tubing.
15. Insert the repaired wire into the connector.
16. Install the connector locking wedge, if required and re-connect the connector to its mating half/component.
17. Re-tape the wire harness starting 1-1/2 inches behind the connector and 2 inches past the repair.
18. Connect the battery and test all affected systems.
Terminal/Connector Repair-Molex Connectors
1. Disconnect the battery.
2. Disconnect the connector from its mating half/component.
Molex Connector Repair
3. Insert the terminal releasing special tool 6742 into the terminal end of the connector.
