Neon L4-2.0L SOHC (1995)
tubing.
8.
Stagger cut the two wires on the wire harness side approximately 2-1/2" apart.
9.
Strip the insulation off the end of each wire on the wire harness approximately 1".
10.
Stagger cut the matching wires on the new connector wiring assembly in the opposite order as you did on the vehicle wire harness side (allowing
extra length for soldered connections.) Be sure that the overall length of the new repaired wiring is the same as the original.
11.
Strip the insulation off the end of each wire on the wire harness approximately 1".
12.
Slide a piece of heat shrink tubing onto each wire of the connector wiring.
13.
Connect the wire harness end to the connector wire end by twisting the ends together. Be sure to match colors - green to green and black to black.
14.
Solder twisted wire ends using rosin core solder.
15.
Slide down the pieces of heat shrink tubing to cover each splice. Be careful to center each splice inside the tubing. Heat the tubing to shrink and
seal the splice. Use the approved air heat gun only.
16.
Slip the wires back into the convolute tubing. Wrap the entire uncovered convolute tubing with tape.
RFI Fan Filter Module (On Bench):
17.
Cut off the existing right motor wiring from the RFI filter module assy, and remove about four inches of sleeving. Remove the RFI filter assembly
from the shroud (two screws) and discard the RFI filter.
18.
Stagger cut the two wires from the motor approximately 2-1/2" apart.
NOTE:
CUT THE WIRES AWAY FROM THE ONE-TO-TWO WIRE SPLICES.
19.
Strip an inch of insulation off the end of each wire from the motor.
20.
Stagger cut the matching wires on the new RFI filter module wiring harness in the opposite order as you did on the motor wiring side (allowing
extra length for soldered connections.) Be sure that the overall length of the new repaired wiring is the same as the original.
21.
Strip an inch of insulation off the end of each wire on the new RFI filter module wiring harness.
22.
Slide a piece of heat shrink tubing onto each wire of the RFI filter module wiring harness wiring.
23.
Connect each RFI filter module wiring harness end to each motor wire end by twisting the ends together. Be sure to match colors - blue to blue and
black to black.
24.
Solder twisted wire ends using rosin core solder.
25.
Slide down the pieces of heat shrink tubing to cover each splice. Be careful to center each splice inside the tubing. Heat the tubing to shrink and
seal the splice. Use the approved air heat gun only.
26.
Tape the wire harness over splices up to 1-1/2" behind the back of the RFI filter module box. Install the new RFI filter assembly to the shroud (one
screw).
27.
Reinstall the right radiator fan module (two screws). Torque to 7.2 Nm (65 lb. in.)
28.
Install the new connector to the right fan motor RFI fan filter module assembly. Push in until the connector snaps into place. Slide the red tab
sideways to lock the connector into place.
29.
Re-install the left radiator fan module (two screws). Torque to 7.2 Nm (65 lb. in.). Route the RFI output wiring to the left fan motor, and install the
connector to the left fan motor. Push in until the connector snaps into place.
30.
See instructions and warnings in the 1997 Neon Service Manual (Publication Number 81-270-7025) on Page 8A-9. Install:
-
upper radiator mounts
-
battery tray
-
battery
-
battery thermo-guard
