Voyager V6-229 3.8L (1996)
Differential Carrier: Service and Repair
Differential Carrier Replacement
1. Remove rear axle carrier assembly as outlined under Differential/Service and Repair.
2. Drain overrunning clutch case oil.
3. Remove overrunning clutch case to rear carrier attaching bolts, then separate carrier case from overrunning clutch case.
4. Reverse procedure to install. Tighten overrunning clutch case to carrier assembly attaching bolts to specifications.
Drive Pinion & Rear Overrunning Clutch Seal
Fig. 11 Oil Seal Location
REMOVAL
1. Remove overrunning clutch case to carrier attaching bolts, then separate cases.
2. Remove overrunning clutch outer race snap ring, then remove outer race.
3. Using spline tool No. 6534, or equivalent, and a suitable wrench, remove pinion nut.
4. Remove front cover attaching screws, then remove cover.
Fig. 12 Pinion Spacer Removal
5. Place suitable block of wood under pinion shaft. Tap pinion against wood to remove spacer from shaft. Ensure spacer is not grooved or damaged.