G5 L4-2.2L (2007)
Windshield: Removal and Replacement
Windshield Replacement
WINDSHIELD REPLACEMENT
TOOLS REQUIRED
-
J 24402-A Glass Sealant Remover (Cold Knife)
-
J 39032 Stationary Glass Removal Tool
-
Urethane Adhesive Kit GM P/N 12346392 or Equivalent
-
Isopropyl Alcohol or Equivalent
-
Cartridge-type Caulking Gun
-
Commercial-type Utility Knife
-
Razor Blade Scraper
-
Suction Cups
-
Plastic Paddle
REMOVAL PROCEDURE
1. IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted
surfaces and the interior trim.
Open the hood.
2. Remove the antenna, if equipped.
3. Remove the windshield wiper arms.
4. Remove the air inlet grille.
5. Remove the inside rearview mirror.
6. CAUTION: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
Cover to protect the following parts from broken glass:
-
The upper dash pad
-
The defroster outlets and A/C outlets
-
The seats and carpeting
7. CAUTION: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in
order to reduce the chance of personal injury.
IMPORTANT: The window reveal molding fills the cavities between the body and windshield and can not be reused if stretched or
damaged.
Grasp the lower corner of the window reveal molding by hand and slowly pull the reveal molding away from the window.
8. Remove the window reveal molding.
