G6 L4-2.4L VIN B (2006)
Cylinder Liner: Service and Repair
The content of this article/image reflects the changes identified in TSB
Bulletin No.: 03-06-01-018D
Date: April 05, 2006
SERVICE MANUAL UPDATE
Subject:
New Cylinder Bore Piston Sleeve Replacement Procedure
Models:
2002-2005 Chevrolet Cavalier
2004-2006 Chevrolet Classic, Malibu
2005-2006 Chevrolet Cobalt, Cobalt SS
2006 Chevrolet HHR
2002-2004 Oldsmobile Alero
2002-2005 Pontiac Sunfire
2002-2006 Pontiac Grand Am
2005-2006 Pontiac G6, Pursuit (Canada Only)
2006 Pontiac Soltice
with Ecotec 2.0L, 2.2L or 2.4L 4-Cylinder Engine (VINs P, F, B - RPOs LSJ, L61, LE5)
Tools Required
EN45680-850 Cylinder Sleeve Removal and Installation Kit
Removal Procedure
Note:
Do not chill or heat the cylinder bore sleeve or the cylinder block when removing or installing a new cylinder bore sleeve. Chilling or heating
the cylinder bore sleeve or the cylinder block will cause engine damage and will not aid the removal or installation of the new cylinder bore
sleeve.
Note:
Do not damage the crankshaft connecting rod journals or reluctor ring or engine damage will occur.
1.
Remove the cylinder head.
2.
Remove the oil pan.
3.
Remove the piston and connecting rod.
4.
Inspect the condition of the piston.