G6 V6-3.9L VIN 1 (2006)
Important:
-
The service part comes as an assembly that includes the lower dash panel. If the repair does not require the dash panel, remove the
dash panel before you install the lower plenum panel.
-
If you cannot determine the location of the original plug weld holes, space the plug weld holes every 40 mm (11/2 in) apart.
1. Drill 8 mm (5/16 in) plug weld holes in the service part as necessary in the corresponding locations noted on the original panel.
2. Prepare all mating surfaces as necessary.
3. Apply 3M Weld-Thru Coating P/N 05916 or equivalent to all mating surfaces.
4. Position the lower plenum panel to the vehicle.
5. Plug weld accordingly.
6. Clean and prepare all of the welded surfaces.
7. Install all of the related panels and components.
8. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair in Paint and
Coatings.
9. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems in Paint and Coatings.
10. Connect the negative battery cable.
