Grand Prix V6-3.8L (2007)
Brake Caliper: Overhaul
Front Brake Caliper Overhaul
Front Brake Caliper Overhaul
Tools Required
J 35777Caliper Piston Seal Installer
Removal Procedure
Caution: Refer to Brake Dust Caution in Service Precautions.
Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.
Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in Service Precautions.
1. Remove the front brake caliper from the vehicle.
Caution: Do not place fingers in front of the caliper piston(s) in an attempt to catch or protect it when applying compressed air. The
piston(s) can fly out with force and could result in serious bodily injury.
Notice: Use clean cloths to pad interior of caliper housing during piston removal. Use just enough air to ease the pistons out of the bores. If the
pistons are blown out, even with the padding provided, it may be damaged.
2. Remove the brake caliper piston from the caliper bore by directing low pressure compressed air into the caliper bore through the fluid inlet hole.
3. Using a small wooden or plastic tool, remove the caliper dust boot seal (2) from the seal counterbore in the caliper (1) and discard the boot seal.
4. Using a small wooden or plastic tool, remove the piston seal (4) from the caliper bore and discard the piston seal.
5. Remove the bleeder valve (5) and cap (6) from the caliper (1).
Important: Do not use abrasives to clean the brake caliper piston.
6. Clean the brake caliper piston bore and seal counterbore, and the caliper piston with denatured alcohol, or equivalent.
7. Dry the caliper piston bore and counterbore, and the piston with non-lubricated, filtered air.
8. Inspect the caliper bore for cracks, scoring, pitting, excessive rust, and/or excessive corrosion.
9. If light rust or light corrosion are present in the caliper bore, attempt to remove the imperfection with a fine emery paper. If the imperfection
