Lemans FWD L4-121 2.0L (1989)
Parts required to complete this campaign are to be obtained from General Motors Service Parts Operation (GMSPO). To ensure that these parts are
obtained as soon as possible, they should be ordered on a C.I.O. order with no special instruction code, but on advise code (2).
Service Procedure
1.
Disconnect positive battery cable.
2.
Remove the generator output wire (red) and cut it off even with the conduit. Save the end for terminal size.
3.
Cut off the voltage regulator sense wire (red) from the two pin generator connector and cut the remaining wire even with the conduit. The regulator
does not need this wire and can sense voltage from the output wire.
4.
Unbolt the 1 mm fusible link generator output wire from the starter solenoid and cut it off even to the conduit. Save the end for terminal size.
5.
Make a new generator output wire:
a.
Use a 6" 2 MM fusible link with an eye terminal to fit the starter solenoid.
b.
Connect the fusible link to a 14" long 6 MM or 8 gage wire. Solder the connection and tape over with high temperature tape.
c.
Install an eye terminal to fit the generator output stud.
d.
Cover complete wire except fusible link with a length of plastic conduit and tape in place.
6.
Install new generator output wire and tie-strap in place.
7.
Install positive battery cable and two pin generator connector. With ignition on, the generator light should be on.
Campaign Identification Label
Each vehicle modified in accordance with the instructions outlined in this Product Campaign Bulletin will require a "Campaign Identification Label."
Each label provides a space to include the campaign number, the five digit dealer code of the dealer performing the campaign service, and the date the
vehicle was campaigned. This information may be inserted with a typewriter or ballpoint pen. Install the label only on a clean, dry surface of the radiator
baffle where it is readily visible. (Additional campaign labels are available on stationery order as Form 7901-709).
Claim Information
A separate repair order must be used for each vehicle. A completed warranty claim is to be kept as a permanent record of completion.
DEALERS SHOULD SUBMIT WARRANTY CLAIMS FOR CREDIT IN THEIR NORMAL MANNER WHEN THEY PERFORM THE SERVICE
AS FOLLOWS:
The "Parts Allowance" should be the sum total of the current GMSPO dealer Net price plus 30%, handling allowance of all parts required for repairs
performed in accordance with this bulletin.
Total reimbursement amount requested should be shown in the sublet column.
FAILURE CODE 96 MUST BE USED WITH THE LABOR OPERATION.
Dealers will be credited via Warranty Document or Terminal Transmission, whichever is their normal method of submission for payment. Claim must
contain all information required and should list the labor operation as outlined.
