Sunfire L4-144 2.4L DOHC VIN T SFI (2001)
(1) that attach the starter motor end cap to the starter housing.
36.
Install the ground ring terminal (black wire) on the harness kit on the ground stud or on the long bolt on the starter motor. Install the nut on the
stud or install the long bolt in the starter.
Tighten
^
Tighten the nut to 18 Nm (13 lb ft).
^
Tighten the long bolt to 9 Nm (80 lb in).
37.
Remove the rubber seal from around the top of the throttle body and install it on the bottom of the air cleaner outlet resonator.
38.
Position the air cleaner outlet duct and resonator over the throttle body and install the hose to the bottom of the resonator.
39.
Install the air cleaner outlet resonator on the throttle body.
Tighten
Tighten the clamp to 5 Nm (44 lb in).
40.
Connect the air cleaner outlet duct to the air cleaner housing.
Tighten
Tighten the clamp to 5 Nm (44 lb in).
41.
Connect the electrical connector to the sensor in the air cleaner outlet duct.
42.
Install the two 10 mm hex head bolts that secure the air cleaner outlet resonator.
Tighten
Tighten the bolts to 10 Nm (89 lb in).
43.
Reinstall the negative battery cable to the battery.
Tighten
Tighten the bolt to 16 Nm (12 lb ft).
Important:
Do not use a remote starter device in the next step. The vehicle ignition switch must be used to start the vehicle (turn ignition switch to crank
position) to verify that the ignition switch is in good working condition.
44.
Using the ignition key, start the engine and allow it to run approximately 5 seconds. After 5 seconds, turn the engine off for approximately 5
seconds. Repeat this 6 times.
^
If the starter cranks the engine 6 times in a row, proceed to the next step.
^
If the starter will NOT crank the engine, skip to Procedure A for J Car Cavalier/Sunfire.
1998-2001 J-Car - Cavalier/Sunfire With 2.2L (VIN Code 4)
1998-2001 J-Car - Cavalier/Sunfire with 2.2L Engine (VIN Code 4)
