Sunfire L4-144 2.4L DOHC VIN T SFI (2001)
Important:
If you performed Steps 17-23 earlier proceed to the next IMPORTANT statement prior to Step 31. Do not perform Steps 29-30. If you did
NOT perform Steps 17-23 earlier, proceed to Step 29.
29.
Thoroughly clean the interface surfaces of the "S" terminal. Ensure the "S" terminal is snug to the starter solenoid cap.
Important:
Because access to the "S" terminal and the "B" terminal on the starter solenoid is limited, it may not be possible to use a torque wrench when
tightening the terminal attaching nuts in upcoming Steps 30 and 34. If your torque wrench cannot be used because of insufficient clearance, it
is acceptable to tighten the nuts "securely" using regular hand tools.
30.
Install the small ring terminal on the red wire of the service harness kit and install it on the "S" terminal. Reinstall the nut.
Tighten
Tighten the nut to 2.5 Nm (22 lb in).
Important:
In the next step, make sure the battery cable is the last cable positioned on the starter solenoid "B" terminal so that the nut is tightened against
the battery cable.
31.
Thoroughly clean the interface surfaces of the "B" terminal on the starter solenoid.
32.
Clean the fusible link terminal on the vehicle wiring harness and install it on the starter solenoid "B" terminal.
33.
Install the large ring terminal on the harness kit on the starter solenoid "B" terminal.
34.
Clean and install the positive battery cable on the starter solenoid "B" terminal. Install the nut.
Tighten
Tighten the nut to 11 Nm (97 lb in).
35.
If equipped, remove the 10 mm hex head nut from the ground stud on the engine block. If no ground stud is present, remove one of the long bolts
