Sunfire L4-2.2L VIN 4 (1996)
Oil Pan: Service and Repair
1.
Disconnect battery ground cable.
2.
Raise and support vehicle, then disconnect exhaust pipe from the exhaust manifold.
3.
Drain engine oil, then remove starter bracket at block.
4.
Remove starter and position aside, then remove flywheel cover.
5.
Remove four right side engine support bolts, then lower support slightly to gain clearance for oil pan removal.
6.
On models with automatic transaxle, remove oil filter and extension.
7.
On all models, remove oil pan retaining bolts and oil pan.
8.
Reverse procedure to install, noting the following:
a. Apply a 1/16 inch diameter bead of GM 1052914 RTV or equivalent, on oil pan to block sealing flanges.
b. Apply RTV sealer or equivalent to oil pan surface which fits to engine front cover.
c. Using a new oil pan rear seal, apply a thin coat of RTV sealer or equivalent on ends down to ears, install pan against cylinder case and install
bolts.
d. On models with automatic transaxle, replace oil filter adapter seal and install oil filter adapter.
