Sunfire L4-2.2L VIN F (2002)
14. Install the new trilobal tripot bushing (2) to housing (1). Ensure the bushing (2) is flush with the face of the housing (1).
15. Slide the housing (1) over the spider assembly on the halfshaft bar (3).
Important: The end of the inboard seal (4) must be next to the seal stop on the trilobal tripot bushing (2).
16. Position the large seal retaining clamp around the inboard seal (4).
17. Engage the inboard seal (4).
Important: The halfshaft inboard seal (2) must not be dimpled, stretched out or out of shape in any way. If the halfshaft inboard seal (2) is not
shaped correctly, carefully insert a thin, flat, blunt tool (no sharp edges) between the large seal opening and the trilobal tripot bushing to equalize the
pressure. Shape the halfshaft inboard seal (2) properly by hand. Remove the thin, flat, blunt tool.
18. Position joint assembly at the proper vehicle dimension.
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For vehicles with 2.2L engines and automatic transmissions, dimension a=90 mm (3.5 inch).
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For all other vehicles, dimension a=115 mm (4.5 inch).
Important: Align the following items while latching:
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The halfshaft inboard seal (3)
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The housing (1)
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The large clamp (2)
