T1000 L4-111 1.8L DSL (1983)
Turbine Shaft: Technical Service Bulletins
A/T Selective Washer - Revised
Number
83-I-97
Section 7 Date 06/83
Subject:
NEW DESIGN SELECTIVE WASHER - 1982 AND 1983 THM 200C AND 200-4R
Beginning in late March, 1983, a new design selective washer went into production that is used on the following parts:
^
Turbine Shaft To Output Shaft - THM 200C
^
Forward Clutch Shaft To Output Shaft - THM 200-4R
These parts are made from a different material and can be identified as shown (see illustration)...
When servicing any THM 200C or 200-4R transmission that necessitates the replacement of the selective washer due to wear or damage, use the
following service procedure.
SERVICE PROCEDURE
1.
Inspect the two shafts for wear or damage on the selective washer mating surfaces. If wear or damage is found, replace the shafts to prevent future
wear.
2.
Select the proper selective washer from the chart below:
SELECTIVE WASHER CHART (Front End Play)
IDENTIFICATION
PART
THICKNESS (MM)
THICKNESS (IN.)
NUMBER
COLOR
NUMBER
1.66 - 1.77
0.065 - 0.070
1
-
8639291
1.79 - 1.90
0.070 - 0.075
2
-
8639292
1.92 - 2.03
0.076 - 0.080
3
Black
8639293
2.05 - 2.16
0.081 - 0.085
4
Light Green
8639294
2.18 - 2.29
0.086 - 0.090
5
Scarlet
8639295
2.31 - 2.42
0.091 - 0.095
6
Purple
8639296
2.44 - 2.55
0.096 - 0.100
7
Cocoa Brown
8639297
2.57 - 2.68
0.101 - 0.106
8
Orange
8639298
2.70 - 2.81
0.106 - 0.111
9
Yellow
8639299
2.83 - 2.94
0.111 - 0.116
10
Light Blue
8639300
2.96 - 3.07
0.117 - 0.121
11
Blue
8639301
3.09 - 3.20
0.122 - 0.126
12
-
8639302
3.22 - 3.33
0.127 - 0.131
13
Pink
8639303
3.35 - 3.46
0.132 - 0.136
14
Green
8639304
3.48 - 3.59
0.137 - 0.141
15
Grey
8639305
3.
Check the front end play to verify the proper washer selection following procedures outlined in your Service Manual. Front end play should be
0.56 mm to 1.30 mm (0.022 to 0.051 in.).