Trans Sport V6-3800 3.8L (1994)
Refrigerant Pressure Sensor / Switch: Service and Repair
Remove or Disconnect
1. Recover the refrigerant.
2. Disconnect the electric connector from the switch in the rear head of compressor.
3. Remove the switch retaining ring using J 5403 internal snap ring pliers.
4. Remove the switch from the compressor.
5. Remove old O-ring seal from the switch cavity using J 9553-01 O-ring removal tool.
If existing control switch is reinstalled in the compressor, a new O-ring seal must be used and preferably a new retainer ring should also be used. A
new switch kit has the O-ring and retainer ring included.
Install or Connect
1. Check switch cavity and O-ring groove in the rear head for dirt or foreign material and clean as necessary. Install a new O-ring coated with clean
refrigerant oil into groove in switch cavity.
2. Lubricate the control switch housing with clean refrigerant oil and carefully insert switch into switch cavity until switch bottoms in cavity.
3. Using J 9533-1 snap ring pliers install switch retaining ring with high point of curved sides adjacent to switch housing. Be sure retaining ring is
properly seated in switch cavity retaining groove. Leak test according to bench test procedure.
