Trans Sport V6-3800 3.8L (1994)
4.
Reinstall starter motors per instructions in service manual, section 6D2.
5.
Install campaign identification label on all vehicles inspected and/or serviced.
SERVICE PROCEDURE TO REPLACE PINION STOP COLLAR
1.
With starter motor removed, remove field lead attaching screw, from solenoid terminal.
2.
Loosen, but do not remove through bolts in the starter motor assembly. Do not separate the commutator end and frame.
3.
Separate the frame with the armature inside from the housing.
4.
Remove the thrust collar from the end of the shaft if it is not stuck to the housing.
5.
Remove the pinion stop retaining ring first prying the pinion stop collar off the ring. Pry the pinion stop ring off the armature with a small screw
driver. Bend ring enough to avoid scratching or damaging armature surface as ring is removed. Discard ring.
6.
Remove pinion stop collar from armature shaft. Discard collar.
7.
Install new pinion stop collar on armature shaft. Flat side goes towards pinion.
8.
Install new retaining ring onto armature shaft and seat it in the shaft groove. Use care not to damage the armature shaft.
9.
Install thrust collar onto armature shaft with small flange toward retaining ring. Use two pliers to move pinion stop collar and the thrust collar to
snap pinion stop collar over retaining ring.
10.
Assemble the frame, armature, and drive assembly into the housing. Ensure the shift lever is engaged with the drive assembly. Ensure the armature
shaft is engaged with the housing bearing. Tighten the through bolts.
11.
Install starter field lead to solenoid. Return to step 4 of Inspection.
CAMPAIGN IDENTIFICATION LABEL
Each vehicle modified in accordance with the instructions outlined in this Product Campaign Bulletin will require a "Campaign Identification label."
Each label provides a space to include the campaign number, the five digit dealer code of the dealer performing the campaign service, and the date the
vehicle was campaigned. This information may be inserted with a typewriter or ballpoint pen. Install the label only on a clean, dry surface of the radiator
baffle where it is readily visible. (Additional campaign labels are available on stationery order as Form 7201-709.)
Claim Information
CLAIM INFORMATION
A separate repair order must be used for each vehicle. A completed warranty claim is to be kept as a permanent record of completion.
Dealers Should Submit Warranty Claims For Credit In Their Normal Manner When They Perform The Service As Illustrated:
FAILURE CODE 96 MUST BE USED WITH THE LABOR OPERATION.
Parts required are to be listed in your warranty claim in the normal manner. Parts will be credited at dealer net plus 40% dealer handling allowance.
Dealers will be credited via Warranty Document or Terminal Transmission, whichever is their normal method of submission for payment. Claim must
