Vibe FWD L4-1.8L VIN 8 (2004)
7.2. The cylinder cup (8)
7.3. The O-ring (9)
7.4. The piston guide (10)
7.5. The primary piston and spring (11)
8. Remove the master cylinder from the vise.
9. Place a rag and 2 wooden blocks on a table. Allow 100 mm (3.94 in) between the top of the rag and the top of the blocks (1) for the secondary
piston.
10. Tap the cylinder flange against the blocks in order to remove the secondary piston and spring.
11. Wash the disassembled pans with clean brake fluid.
Notice: Do not use lubricated compressed air on brake parts as damage to rubber components may result.
12. Dry the pans with compressed air.
13. Inspect the parts for wear or damage. Replace any worn or damaged pans.
14. Inspect the master cylinder bore for scoring or corrosion. Replace a damaged master cylinder.
Assembly Procedure
1. Wash the new internal parts with clean brake fluid.
2. Place the master cylinder in a vise.
3. Install the following components into the master cylinder:
3.1. The secondary piston and spring (12)
3.2. The primary piston and spring (11)
3.3. The piston guide (10)
3.4. The O-ring (9)
3.5. The cylinder cup (8)
3.6. The plate (7)
3.7. The snap ring (6)
3.8. The O-ring (5)
Notice: Refer to Fastener Notice in Cautions and Notices.
4. Push the piston into the cylinder and install the gasket (14) and the piston stopper bolt (13).
Tighten
Tighten the bolt to 10 N.m (88.5 lb in).
5. Wash the grommets in brake fluid.
6. Install the 2 grommets (2,3).
7. Remove the master cylinder from the vise.
8. Install the master cylinder to the vehicle. Refer to Master Cylinder Replacement (Non-ABS) or Master Cylinder Replacement (ABS).
