Vibe FWD L4-1.8L VIN L (2005)
Fuel Tank Unit: Service and Repair
FUEL SENDER ASSEMBLY REPLACEMENT
TOOLS REQUIRED
CH-47717 Fuel Lock Ring Remover Tool
REMOVAL PROCEDURE
CAUTION:
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Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or
diesel fuel in an open container, due to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.
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Provide proper ventilation when working with fuel in enclosed areas where fuel vapors can collect. The lack of adequate ventilation may
result in personal injury.
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Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash.
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Remove the rear compartment floor trim to provide technician contact with the vehicle's metal surfaces. Failure to remove the rear
compartment floor trim may cause a static electricity discharge to ignite any fuel vapor resulting in personal injury and vehicle damage.
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Fuel Vapors can collect while servicing fuel system parts in enclosed areas such as a trunk. To reduce the risk of fire and increased
exposure to vapors:
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Use forced air ventilation such as a fan set outside of the trunk.
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Plug or cap any fuel system openings in order to reduce fuel vapor formation.
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Clean up any spilled fuel immediately.
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Avoid sparks and any source of ignition.
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Use signs to alert others in the work area that fuel system work is in process.
NOTE:
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Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and
passages.
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Clean all of the following areas before performing any disconnections in order to avoid possible contamination in the system:
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The fuel pipe connections
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The hose connections
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The areas surrounding the connections
IMPORTANT:
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Always replace the fuel sender assembly O-rings when reinstalling the fuel sender assembly.
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Always maintain cleanliness when servicing fuel system components.
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Do not bend the arm of the fuel gage float while removing the fuel sender assembly.
1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure.
2. Remove the 2 fasteners (2) of the right side cushion (1) and swing the rear seat bottom cushion (1) up and out of the way.
3. Remove the sill plate from the right side door opening.
4. Fold back the carpet, in order to maintain metal-to-metal contact, while servicing the fuel sender assembly.
