9-2X F4-2.5L (2006)
Clean mud and foreign particles from the caliper body assembly and support.
INSTALLATION
15 INCH TYPE & 16 INCH TYPE
Install the support on housing.
Tightening torque: 80 Nm (8.2 kgf-m, 59 ft. lbs.)
Apply thin coat of Molykote AS880N (Part No. 32005001) to the frictional portion between pad and pad clip.
Apply thin coat of Molykote AS880N (Part No. 32005001) to the frictional portion between pad and inner shim.
Install the pads on support.
Install the caliper body on support.
Tightening torque: 26.5 Nm (2.7 kgf-m, 19.5 ft. lbs.)
Replace the brake hose gaskets with new ones, and then connect the brake hose.
Tightening torque: 18 Nm (1.8 kgf-m, 13.0 ft. lbs.)
Bleed air from the brake system.
DISASSEMBLY
15 INCH TYPE & 16 INCH TYPE
Clean mud and foreign particles from the caliper body assembly and support.
Important: Be careful not to allow foreign particles to enter the brake hose connector.
Place a wooden block in caliper body as shown in the figure to prevent the piston from jumping out and avoid being damaged.
Gradually supply compressed air via the installation hole of brake hose to force the piston out.
(1) Place a 30 mm (1.18 inch) wide wooden block here.
Remove the piston boot.
