9-5 Aero (9600) L4-2.3L Turbo (2.3HOT) (2004)
32. Release the water pipe screw at the coolant pump.
33. Loosen the water return pipe from the turbo at the cylinder head and the pressure sensor mounting. Save the copper washers.
34. Undo the water return pipe's bolt at the turbo.
35. Remove the bolts securing the turbo to the exhaust manifold.
36. Relieve the tension on the multigroove belt with a puller shank 83 95 254 Puller shank, hydraulic belt tensioner.
37. Move the belt away from the power steering pump.
38. Remove the power steering pump bracket from the engine mount.
39. Undo the power steering pump bracket bolts and move the pump aside.
40. Push the turbo aside and remove the exhaust manifold. Save the spacer sleeves and washers.
To Fit
Note:
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Lubricate studs and gasket with a thin layer of 90 513 210 Universal paste or the equivalent to stop them burning together.
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Spray the connector with Anti-corrosion agent, Contact Protect.
1. Fit a new gasket to the exhaust manifold.