9-5 Aero (9600) L4-2.3L Turbo (B235) HO (2000)
39. Undo the power steering pump bracket bolts and move the pump aside.
40. Push the turbo aside and remove the exhaust manifold. Save the spacer sleeves and washers.
To fit
NOTE Smear the studs and gasket sparingly with Molycote 1000, part. no. 3020971 or similar, to prevent them baking. Spray the connectors with
Kontakt 61, part no. 3004520.
1. Fit a new gasket to the exhaust manifold.
2. Fit the exhaust manifold.
3. Fit the washers, spacers and nuts.
Tightening torque: 25 Nm (18.4 ft. lbs.)
4. First fit the top left bolt in the power steering pump bracket. Then fit the other two bolts.
Tightening torque: 24 Nm (17.7 ft. lbs.).
5. Bolt the power steering pump bracket to the engine mount and tighten the bolts.
Tightening torque: 24 Nm (17.7 ft. lbs.).
6. Mount the multigroove V-belt and tighten it with the belt tensioner. Use the pull bar, part no. 8395254.
7. Bolt the turbo to the exhaust manifold.
Tightening torque:
Lock nuts 24 Nm (17.7 ft. lbs.)
Studs 22 Nm (16.2 ft. lbs.)
IMPORTANT It is essential that there is oil in the turbo bearing housing when the engine is started. Fill the turbo oil inlet with oil from an oil