9-5 Sport Wagon (9600) L4-2.3L Turbo (B235) (2003)
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Fit the thermostat housing, exhaust and intake manifolds.
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Fit the cylinder head. See WIS - Engine - Basic engine 4-cyl - Adjustment/Replacement - Cylinder head.
2.
Oil sump:
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Remove the baffle plate, oil suction pipe and delivery pipe from the oil sump.
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Clean all components in a suitable cleaning solution.
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Fit the components and use a new oil suction pipe if necessary and a new 0-ring.
3.
Oil filter adapter with thermostat:
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Remove the baffle plate, oil suction pipe and delivery pipe from the oil sump.
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Remove the thermostat from the oil filter adapter.
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Clean the components in a suitable cleaning solution.
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Fit the thermostat on the oil filter adapter.
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Fit the delivery pipe, the oil suction pipe and the baffle plate.
4.
Cam shaft cover:
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Clean the camshaft cover sealing surface from gasket residue and clean the whole of the cover in a suitable cleaning solution.
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Check the pipes in the camshaft cover. Blow clean, if necessary using a steel wire so that free flow is obtained.
Action, miscellaneous
1.
Inspect all ventilation hoses with regard to condition and leakage before fitting.
2.
If necessary, replace the oil trap with a new one in accordance with the part numbers previously shown under "Replace if necessary"
3.
Replace the oil filter.
4.
Fill the engine with semi-synthetic oil
5.
Run the engine to the temperature that starts the radiator fan and then for a further 5 minutes at an engine speed of 2000-3000 rpm.
6.
Drain the oil and replace the oil filter.
7.
Fill with fully synthetic oil in accordance with Saab's oil recommendations so that the extended special policy is valid. Fully synthetic oil must also
be used where the previous recommendations were mineral or semi-synthetic oil.
8.
Consult with the customer over the need for shorter service intervals and the use of fully synthetic long-life oil.