900 L4-1985cc 2.0L (1982)
4.
Near the seat beam cut the grey wire running from the fuel level transmitter to the fuel gauge in half.
Connect the grey cable to position "G" of the adapter relay and its red crimp connector to the gray cable running from the fuel level transmitter.
Connect the blue cable to position "A" of the relay and its red crimp connector to the grey cable running to the fuel gauge.
Use Saab special crimping tool (P/N 78-60-695) when making crimp connections.
5.
Connect the red wire to the green/white wire of the ignition switch via the piggyback terminal and connect the other end to position 15 of the relay.
The shift console must be removed for this operation.
6.
Connect the black wire to position 31 of the relay and run the wire into the luggage compartment to the fuel level transmitter.
7.
Cut off the existing connector at the fuel level transmitter. Connect the new harness to the appropriate wire (see drawing).
Crimp together the red/grey and grey cable using the yellow AMP crimp connector and special terminal crimping tool.
Connect the black wire of the new harness into the black ground cable of the fuel level transmitter harness using the yellow AMP connector. When
the Recall 257 has been performed the blue 3M connector is not used.
8.
Fit a new fuel level transmitter (P/N 93-61-965) and gasket (P/N 75-10-134). Remove the protective shipping wire from the sending unit before
installation.
Warranty Information:
If an owner has already had 2 or more original-type fuel level transmitters replaced under warranty (new car, parts, etc.) and the problem with alcohol in
the gasoline will continue, you may fit a later type as described in this S.I.
Use Failure Code 23420-02-0-04-06. Maximum allowable time is 1.0 hour which can be entered as straight time. Complete the claim according to parts
warranty instructions for the mileage and warranty date. Enter a history of parts replacement in the claims explanation area. Only part numbers
85-46-491, 93-61-965 and 75-10-134 may be claimed.
