900 L4-1985cc 2.0L SOHC Turbo VIN S FI (1984)
Alternator: All Technical Service Bulletins
Alternator - Guarding Against Terminal Grounding
FILE IN S.I. Man VOL. I
SEC. A-3 PG. 101
Service Information
SUBJECT:
GUARDING AGAINST UNINTENTIONAL GROUNDING ISSUE: 01/87-925 OF ALTERNATOR TERMINALS
APPLICATION: 1981-1987 900 MODELS
As from the 1981 models, the alternator was moved downward toward the left rear engine mount. The positive connections are made at two terminal
posts which protrude through an insulating block with cable guide recesses. Various configurations have been used but they have one thing in common:
The terminal posts extend beyond the insulating block. To guard against unintentional grounding, bear in mind the following sensible precautions:
1.
When changing the oil filter or performing repair work in that area, keep tools clear of the alternator.
2.
When changing the oil filter, make a habit of noting that the automatic transmission kick-down cable and radio suppression ground wire (found on
1986-87 models, running from the throttle cable bracket to the left inner fender) are routed away from any possible contact with the alternator. Tie
wrap them to the expansion tank coolant hose if necessary.
3.
When performing repairs requiring removal of the powertrain or disconnection of coolant hoses, ensure that the automatic transmission kick-down
cable and all electrical cables are properly routed and secured upon reinstallation so there is no risk of them chafing against the alternator
terminals.