9000 L4-1985cc 2.0L DOHC Turbo EFI (1987)
Evaporator Core: Service and Repair
Evaporator
To Remove
1
Detach the negative lead from the battery.
2
Empty refrigerant from system. See "Refrigerant".
3
Remove:
Hood if necessary
Wiper arms
Covers over evaporator casing and wiper motor
Plastic protector under windscreen strip.
4
Remove the seal strip from the bulkhead panel and remove the signal converter.
5
Remove the bulkhead panel and the upper bracket for the oil filler pipe.
6
Remove the torque arm and the rear engine mounting.
7
Install a lifting sling to the rear lifting eye on the engine.
8
Lift the engine slightly forward.
9
Detach the pipe connections to the desiccant container intake and the evaporator outlet. Use a holder.
Plug all open connections.
10
Remove the plastic pipe grommet from the panel and detach the steering servo bracket beside the oil container. Move the pipe to one side.
11
Detach the cruise control vacuum pump.
12
Unplug the fan control electrical connections (Automatic Climate Control (ACC) only), the air recirculation flap motor, the anti-freeze thermostat
and the desiccant container pressure switch.
13
Remove the evaporator casing screw.
14
Turn the evaporator casing up, move it to the center and lift it out.