9000 Aero L4-2290cc 2.3L DOHC Turbo EFI HO (1997)
Before starting assembly, check that the guide pins do not bind.
Lubricate with Girling Special Grease as necessary.
1. Connect the brake hose to the hydraulic body.
2. Install the brake pads.
3. Reinstall the hydraulic body.
4. Install the guide pins and tighten them.
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Tighten to: 27.5 Nm (20.5 ft lb)
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Install the covers in place.
5. Install the retaining clip.
6. Tighten the brake hose on the hydraulic body.
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Then remove the brake pedal clamp.
7. Install the end of the handbrake cable to the lever.
8. Adjust the handbrake as follows:
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Remove the adjusting screw's threaded plug.
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Screw the adjusting screw all the way in and then back it off a 1/4-1/2 turn.
9. Bleed the brake system.
10. Install the rear wheel and tighten the wheel bolts, using a torque wrench.
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Tighten to: 120 Nm (89 ft lb)
11. Pump the brake pedal to press out the brake pads towards the disc.
Overhaul
