9000 CS L4-2290cc 2.3L DOHC Turbo EFI (1996)
1. Install a new gasket on the brake servo unit.
2. Lift the brake servo unit into position and make sure the pushrod is correctly aligned with the pedal assembly.
3. Install the clevis pin and circlip to the brake servo unit's pushrod.
4. Tighten the brake servo unit's four retaining nuts on the bulkhead partition by the pedal assembly.
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Tighten to: 15.5 Nm (11.5 ft lb)
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Check the positions of the pedal switches and adjust if necessary.
5. Install the vacuum hose with non-return valve on the servo unit.
6. Reinstall the master cylinder.
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Tighten the nuts securing the master cylinder to the brake servo unit.
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Tighten to: 27 Nm (20 ft lb)
7. Reconnect the brake pipes and tighten the connections.
8. Reconnect the hoses from the brake fluid reservoir.
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Take care not to displace the seals from their seats.
9. Fill up with brake fluid, DOT 4 specification.
10. Bleed the brake system.
11. Install the battery tray.
12. Install the terminal blocks on the battery tray.
13. Reinstall the fuel filter.
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(Not model year 1990 and later cars.)
14. Put the battery back in place and reconnect the cables.
15. Reinstall the lower section of the dashboard by the pedal assembly.
