9000 Hatchback L4-2290cc 2.3L DOHC Turbo EFI (1994)
Pinion Gear: Service and Repair
Installation
NOTE: Component identifier numbers used in the following illustrations relate to specific steps in the procedures below.
NOTE:
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General measures before assembly.
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Check the condition of the parts as regards wear.
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Replace damaged or defective parts.
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Before assembly, oil all bearings and friction surfaces with suitable 10W30 engine oil.
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Fill the sealing ring for the input shaft between the sealing lips with Shell Grease 1344 LIEP II, or equivalent.
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Sparingly grease the input shaft's plate-splines with Shell Retinax AM, or equivalent.
1. Place the clutch case in the assembly stand with fixture tool No, 87 92 228, or equivalent, and suitable spacing sleeves.
2. Scrape off old residues of sealant from the parting surface.
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Also clean any sealant residues from the gear case.
3. Place the differential in the clutch case.
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Note the notch in the differential against the bulge by the output shaft's bearing support.
4. Place the output shaft in its seat and install the bearing race with a plastic hammer.
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Insert the bearing support and tap down with a plastic hammer and installing ring tool No. 87 92 202 with sleeve tube tool No. 87 91 204, or
