9000 Hatchback L4-2290cc 2.3L DOHC Turbo EFI (1994)
2. Lift out the second gear wheel and its bearing sleeve.
3. Lift out the synchromesh.
4. Remove the locking spring from the "beans".
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Lift out the sleeve and place the "beans" in a safe place.
5. Lift out and turn the synchromesh hub.
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Remove the locking spring on the bottom side.
6. Lift out the first gear's synchromesh from the gear wheels.
7. Check the condition of all parts as regards wear.
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Replace damaged or defective parts.
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Measure the wear on the trisected synchromeshes by installing them into their respective places.
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Measure with a feeler gauge in three places between the large baulk ring and the carriage wheel and calculate a mean value.
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New synchromesh 1.4-1.5 mm.
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If the mean value is less than 0.8 mm, the synchromesh should be changed.
Assembly
Lubricate all parts with engine oil suitable 10W30 before they are installed.
1. Assemble and install the first gear's synchromesh on the first gear wheels.
