900 SE Hatchback L4-1985cc 2.0L DOHC Turbo EFI (1997)
7. Place all springs and plungers in a safe place.
8. Remove the locking ring that holds the synchromesh hub.
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Remove the hub.
9. Lift out the 3rd gear's synchromesh, gearing and needle bearing.
10. Check the condition of all parts as regards wear.
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Replace damaged or defective parts.
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Measure the wear on the synchromesh by installing it in its place.
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Measure with a feeler gauge in three places between the baulk ring and the pinion and calculate a mean value.
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New synchromesh 0.8-1.1 mm
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Minimum measurement 0.5 mm.
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If less than minimum: replace synchromesh.
Assembly
NOTE: Oil all parts with suitable 10W30 engine oil before installing.
1. Install input shaft in a screw vice with protective jaw faces.
