900 SE Sedan L4-1985cc 2.0L DOHC Turbo EFI (1996)
2. Lift out the 2nd gear wheel and its bearing sleeve.
3. Lift out the synchromesh.
4. Remove the locking spring from the clips.
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Lift out the sleeve and place the clips in a safe place.
5. Lift out and turn the synchromesh hub.
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Remove the locking spring on the bottom side.
6. Lift out the 1st gear's synchromesh from the gear wheels.
7. Check the condition of all parts as regards wear.
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Replace damaged or defective parts.
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Measure the wear on the trisected synchromeshes by installing them into their respective places.
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Measure with a feeler gauge in three places between the large baulk ring and the carriage wheel and calculate a mean value.
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New synchromesh 1.4-1.5 mm
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If the mean value is less than 0.8 mm, the synchromesh should be changed.
Assembly
NOTE: Lubricate all parts with suitable 10W30 engine oil before they are installed.
1. Assemble and install the 1st gear's synchromesh on the 1st gear wheels.
