Astra L4-1.8L (2009)
Dimensions in mm: 3.8
Tolerance in mm: +/- 0.8
8. Position: VIII
Dimensions in mm: 4.5
Tolerance in mm: +/- 1.0
9. Position: IX
Dimensions in mm: 4.5
Tolerance in mm: +/- 1.0
10. Position: X
Dimensions in mm: 3.8
Tolerance in mm: +/- 0.8
8. Remove the door from the vehicle.
Note: To create a solid weld with minimum heat distortion, make a 25 mm (1 inch) stitch weld with 25 mm gaps between. Then go back and
complete a solid weld seam.
9. Complete MIG welding doors hinges.
10. Clean and prepare all welded surfaces.
11. Apply the sealers and anti-corrosion materials to the repair area as necessary. Refer to Anti-Corrosion Treatment and Repair ().
12. Paint the repair area. Refer to Basecoat/Clearcoat Paint Systems (See: Paint, Striping and Decals/Paint/Application and ID/Basecoat/Clearcoat
Paint Systems).
13. Install all related panel and components.
14. Connect the negative battery cable.
15. Enable the SIR system.
