Coupe L4-1.9L DOHC VIN 7 (1994)
REMOVAL
1.
Remove fuel tank. Refer to FUEL TANK REPLACEMENT PROCEDURE.
2.
Use the lock ring service tool SA9156E (or equivalent) and remove the fuel pump module cam lock ring. A 1/2 in. breaker bar (approximately 18
inches long) will easily loosen and remove the lock ring. To prevent lock ring damage, do not attempt to remove the ring with a 12 in. or shorter
ratchet/breaker bar.
NOTE: Care must be taken not to bend or twist the fuel pump filter or sending unit during removal or installation of fuel pump module assembly.
A damaged fuel pump filter restricts fuel flow to the pump and a bent sending unit arm will not provide accurate readings.
3.
Carefully lift the fuel pump module with sending unit assembly from the fuel tank at a 45 degree angle to prevent, filter sending unit and float arm
damage.
WARNING: Always replace the fuel pump module to tank O-ring whenever the assembly is removed.
4.
Discard the large fuel pump module to tank O-ring.
NOTE: Inspect the fuel tank for metal chips/debris. Remove all contaminants and replace the in-line fuel filter before installing a new fuel pump
assembly when debris are present.
INSTALLATION
1.
Inspect fuel tank and clean the fuel tank O-ring groove in of any foreign debris and install a new O-ring.
2.
Carefully install the fuel pump module with sending unit assembly in the fuel tank at a 45 degree angle to prevent sending unit and float damage.
The fuel filter and sending unit float arm must be directed toward the front of the tank. The fuel pump locator tabs must be aligned with the slots in
the tank.
NOTE: The fuel pump lock ring can not be properly installed if the pump flange locator tabs are not aligned with the slots in the tank.
3.
Install the cam-lock ring using lock ring service tool SA9156E, or equivalent.
4.
Install the fuel tank. Refer to FUEL TANK REPLACEMENT PROCEDURE.
