ION L4-2.2L VIN F (2004)
12.
Locate mounting hole for resistor (3) on both the passenger and driver side. This hole is on the vertical metal between the radiator core support
and the frame rail, just outboard of the radiator/condenser assembly. (Driver's side shown, passenger side in similar location.)
Notice:
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints,
lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint
clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid
damage to parts and systems.
Important:
DRL jumper kit is to be installed on both the driver and passenger side headlamp wiring.
13.
Install one resistor to each mounting hole using bolt, washer, and nut provided in DRL jumper kit, P/N 15146012. The washer needs to go between
the resistor and the sheet metal surface to protect the resistor.
14.
Prior to installation of each nut, apply Loctite(R) Threadlocker 242, P/N 10953489, or equivalent (GM Material Specification 998 5283) to
exposed threads and tighten bolt.
Tighten
Tighten resistor retaining bolt 10 Nm (89 in-lbs).
15.
Install DRL jumper harness connector into the resistor connector and the forward lamp harness connector on each side.
16.
Secure jumper harness to vehicle using clip on connector to forward lamp harness on each side.
Important:
