ION L4-2.4L (2007)
Rear Door Hinge: Service and Repair
Rear Side Door Hinge Replacement (Coupe)
Rear Side Door Hinge Replacement (Coupe)
Removal Procedure
Important: This procedure is completed with the rear door closed at all times. Do each door hinge separately, and replace the broken door
hinge first.
1. Remove the bolt-on rear quarter panel.
2. With the door closed, clean the mounting surfaces with a clean rag. Mark the rear door hinge locations on each surface with a grease pencil or
other suitable marker.
3. Remove the bolts from the door side rear door hinge.
4. Remove the bolts from the bodyside rear door hinge.
5. Remove the rear door hinge from the vehicle.
Installation Procedure
1. Position the rear door hinge to the alignment marks.
Notice: Refer to Fastener Notice.
2. Install the bolts to the bodyside rear door hinge.
Tighten the bodyside rear door hinge bolts to 33 N.m (24 lb ft).
3. Install the bolts to the doorside rear door hinge.
Tighten the doorside rear door hinge bolts to 33 N.m (24 lb ft).
4. Install the bolt on rear quarter panel.
5. Open and close the rear door.
6. Inspect the rear door for proper operation and alignment.
