L200 L4-2.2L VIN F (2002)
13.
Install a drill stop or equivalent device to a 3.5 mm (9/64 in.) drill bit. Leave 19 mm (0.75 in.) protruding from the edge of drill stop at location (1)
as shown in illustration. The drill stop will act as a guide when drilling mounting holes in the sunroof module and prevent drill bit from penetrating
the roof sheet metal.
14.
Install a drop cloth or equivalent protective cover, in the interior of the vehicle to prevent drill shavings from landing on vehicle interior surfaces.
NOTICE:
Do not allow drill bit to penetrate holes being drilled any further than drill stop placed on bit. Roof panel damage may result if holes are drilled too
far.
IMPORTANT:
Drill bit must penetrate two layers of sheet metal at front hole location and one layer of sheet metal at rear hole location.
15.
Hold the dome lamp firmly against sunroof module and drill 3.5 mm (9/64 in.) holes through the holes previously drilled in dome lamp assembly.
16.
Hold dome lamp assembly firmly against sunroof module and install a 1/8 in. X 3/8 in. aluminum rivet through the front drilled hole. Insure rivet
engages both layers of sheet metal.
17.
Install a 1/8 in. X 1/4 in. aluminum rivet through rear drilled hole.
18.
Operate sunshade from full closed to full open positions to ensure there is no interference between sunshade and rivets.
19.
Install reading and dome lamp bulbs.
20.
Install dome lamp lens cover.
21.
Function dome and reading lamps to ensure proper operation.
22.
Insure that no metal shavings from drilling process remain in vehicle.
